On the Level The new R1200GS

OTL has all the specs and visuals on
the all-new R1200GS. Analysis will follow in the Feb-March
OTL but here is a preview of the highlights:
The salient improvements are in key areas:
- As predicted, there is a reduction in weight
by 30 kg (66 lb) by the use of high-strength light materials.
- As hinted, the new 1,200-cc flat-twin power
will offer supreme smoothness. This has been attained
by use of a balancing shaft and lightening of the innards.
The former was anticipated by some moles, the latter by
all.
- Torque and output (100 hp) are up by almost
18 per cent BUT fuel consumption down by 8 per cent.
- There is an all-new six-speed helical-cut
gearbox.
- There is an upside down lightweight Paralever
with weight-optimized driveshaft and a rear-end failure
fix (we hope).
- New electronics are used to ensure sensible
function with fewer cables and lower weight, and an electronic
immobilizer is fitted as standard.
With regard to the big items:
New engine
The
new 100 hp power unit is a new departure, with fully revised
and improved components. Optimization of engine geometry
and application of the most advanced calculation and simulation
methods serve to reduce the weight of the engine by 3 kg
or 8 per cent despite its larger capacity and wider range
of functions. Engine width, in turn, is the same as before.
(Click picture for larger image).
The structure of the pistons has been only
slightly modified versus the previous engine, the new power
unit featuring lightweight box-type pistons with three rings
which, weighing just 410 grams, are once again a bit lighter
still than the former pistons (420 grams).
Crankdrive
and engine block, with balance shaft to eliminate all vibrations.
(Click picture for larger image).
BMW observes that "despite their superior
design principle with the cylinders opposing each other
to provide a perfect balance of free mass forces (connecting
rods and pistons moving to and fro) in their overall effect,
conventional flat-twin engines cannot run entirely without
vibrations. The inevitable displacement of the cylinders
always generates "circulating" mass forces (that
is forces not acting on one and the same level) causing
unpleasant vibration the rider will feel on the handlebar,
footrests and seat. The severity of such mass forces and
the vibrations caused in this way increases as a function
of engine size and, in particular, engine speed."
Obviously R&D decided that a 100hp, 1200cc
Boxer vibrated to much. This is why the engine of the R
1200 GS is the first power unit in the history of the Boxer
engine to feature a balance shaft: Running in the opposite
direction, the shaft carries two balance weights 180°
apart from one another and exactly spaced out in size to
provide a counter-force which, superimposed on the mass
forces in the crankshaft, reduces vibrations to an absolute
minimum. BMW claims vibrations even being dampened in particular
at low engine speeds without the flat-twin losing its "bullish
character."
The crankshaft is also a new design from the
ground up - it is now more compact in the interest of extra
stiffness and the cranks themselves are closer together
(a modification made possible by the narrower counterweights).
Despite the increase in lift from 70.5 mm or 2.78'' to 73
mm or 2.87'', this change in design helps to reduce weight
by 1 kg or approximately 9 per cent. And to give the crankdrive
the balance effect required, some of the counter-masses
have been moved to the flywheel and the drive gear on the
balance shaft.
The crankcase is a lot lighter than before,
use of the most advanced computer methods together with
innovative casting technology serving to optimize wall thickness
as well as the stiffness and strength of the crankcase,
weight being reduced in the process by 1.4 kg.
Modified cylinder heads and lighter
valve drive.
Valve diameter is up by 2 mm or 0.79''
(intake 36.35 mm/1.43'' versus the former 34 mm/1.34'',
outlet 31 mm/1.22'' versus 29 mm/1.14''). To ensure better
and more efficient dissipation of heat, the outlet valves
are filled with sodium. Valve duct design has been modified
to match the larger valve diameters and the duct contours
have been improved in their dynamic flow conditions. In
conjunction with the increase in engine capacity, these
modifications contribute to the 18 per cent increase in
engine output (74 kW/101 bhp) and torque (115 Nm/85 lb-ft).
As the final result of this design improvement using the
most advanced, computer-aided methods, weight of the cylinder
heads has been reduced by 15 per cent.
Someone very smart needs to explain this to
us.
New engine management now featuring two
oxygen sensors, modified dual ignition and knock control.
The Digital Motor Electronics code-named BMS-K (BMW Engine
Management System) is an in-house development tailored specifically
to the requirements of a motorcycle. Fully sequential fuel
injection, integrated knock control, faster processing of
complex sensor signals by means of the most advanced microelectronics,
compact layout and low weight are the most important features..
The principle of indirect air volume monitoring and control
by means of the throttle butterfly angle and engine speed
(alpha-n control) carried over from BMW's existing motorcycles
has been further enhanced on the R 1200 GS, creating a concept
referred to as torque-based engine management.
The BMW R 1200 GS introduces a new system of knock control
never seen before with these features in a motorcycle engine.
Light Exhaust system - with a throaty
chortle.
We though we;d seen the end of "chortling" with
the 760Li's "melodic chortle" but the GS now has
a "throaty chortle"--whatever the hell that means.
We'll see. Most modern Boxers have sounded like sewing machines.
Now they are reputed to sound like wacky characters in ALICE
IN WONDERLAND.
New six-speed manual
gearbox with helical gears.
The R 1200 GS retains the proven principle
of separating the gearbox from the engine - and at the same
time the six-speed manual gearbox is an all-new development
significantly improved over the previous version. Weight
has been reduced to approximately 13 kg or 28.7 lb and for
the first time BMW is using high-strength helical gears
with smoother and more gentle gear mesh ensuring low noise
and a high standard of shifting smoothness. (Click
picture for larger image).
Lightweight driveshaft and Paralever
swinging arm

(Click picture for larger image).
The entire drivetrain of the new R 1200 GS
has been redesigned all the way to the rear wheel, resulting
in a much stiffer Paralever swinging arm, reduces weight
by approximately 10 per cent. Unsprung masses are down accordingly,
ensuring a more sensitive response than before on the rear
wheel suspension. The geometric configuration of the entire
swinging arm has likewise been modified, dive compensation
is now almost 100 per cent. With forces acting on the final
drive housing now being supported above the swinging arm,
ground clearance at this point is greater than before, efficiently
protecting the swinging arm even on very rough terrain against
damage caused by rocks or similar objects.
Of great interest to disgruntled owners of
the current GS (and LT), the pivot point of the axle drive
unit resting in the swinging arm has been moved down to
provide "a more favorable geometric arrangement"
with greater stiffness. The bearing point, in turn, has
been reinforced to match the higher load and forces from
the more powerful engine. With its improved kinematics,
the driveshaft no longer changes in length as a result of
geometric conditions.
The strange see-through hollow axle sleeve
helps to dissipate heat from the final drive through its
large surface and efficient flow effects. Signals for the
ABS brake system and the speedometer are read by a sensor
directly in front of segment pieces on the crown wheel,
making the outer emitter wheel used on the former model
superfluous on the new machine.
New running gear - stiff, high-strength
steel tube frame.
The engine/gearbox unit is bolted on to the
rear frame at five and on to the front frame at four points.
Together, this composite structure incorporating the drive
unit forms the motorcycle's load-bearing framework.
The two frame elements of the R 1200 GS are
lightweight structures in truss design: The front frame
is a triangular structure made up of high-strength steel
tubes welded to one another. It offers the great advantage
of highly robust support on offroad terrain plus package
benefits over the former cast aluminum front frame as well
as greater stiffness with weight remaining unchanged.
Innovations in the on-board network
- the BMW Motorcycle Single-Wire System (SWS).

(Click picture for larger image).
Yet another special feature of the R 1200
GS is the all-new on-board electric system. The term Single-Wire
System describes a highly innovative on-board network using
electronics and CAN-bus technology (Controller Area Network)
to offer functions and features never seen before: Reducing
the number and length of cables required, this network offers
a much wider range of functions than a conventional on-board
network, information being transmitted along just one single
path (hence "single-wire") as opposed to the double-wire
system otherwise required.
Electronic immobiliser for optimum
security.
To ensure optimum security at all times, the
R 1200 GS comes with an electronic immobilizer fitted as
standard. Controlled by a transponder in the key, the immobilizer
offers the very best in anti-theft security, maintaining
the same high level to be found on Bimmers.
New instrument cluster in digital technology.
The new on-board electronic system featured
on the R 1200 GS allows the introduction of a high-tech,
extra-light instrument cluster based completely on digital
technology. Incorporating the speedometer, rev counter and
the Info Flatscreen Display, the instrument cluster replaces
the former Rider Information Display, providing permanent
information on the oil temperature, fuel level, remaining
range on the fuel in the tank, the time of day, and the
gear currently in mesh.
Electric switches.
Both the switches and controls are new, but
we regret to report that the basic arrangement of the switches
and BMW's logic for operating the direction indicators have
both been retained. BMW says "the switches are now
even easier to use and reach, and come in even clearer,
more distinctive design." Yeah, right! Tell that to
the press and would-be conquest buyers.
Ergos
In determining the ideal seat height and contour
on the R 1200 GS, BMW's engineers and designers have applied
a new dimensional criterion for the first time: the rider's
step length. Forming the entire distance between two resting
points of the rider's feet (measured across the inner length
of his legs), this criterion considers not only the absolute,
geometric height of the rider's seat, but also its shape
and width throughout the relevant area at the front. Even
where geometric seat height is the same as on the former
model (840 mm/33.1'' and, respectively 860 mm/33.8''), this
new seat design is said to"significantly improve the
rider's ground contact while keeping his knee bending angle
when riding within comfortable limits."
Luggage rack etc.
Made of stable but light plastic, the luggage
rack on the R 1200 GS is all-new in design and offers adequate
storage space for additional luggage easy to fasten and
transport safely thanks to the lashing points. A further
option is to fit a topcase, and the plastic cover beneath
the removable passenger seat serving as a flat loading area
at the same level as the top edges of the case is both functional
and practical all in one. Fitting the cases available as
special equipment here, the rider has lots of space for
additional baggage, once again with integrated lashing points
for optimum security.
That is it for now. The nitty-gritty details
will be in OTL later. Suffice it to say that the new GS
looks to be lighter and smoother than before, making a great
bike even greater.
By OTL Moles and Voles.
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